I just finished replacing the carpet in my '94. It was quite a job. The carpet package that I purchased came (from ACC) with replacement backing material. It was better (more dense) than the OEM stuff I pulled out, but still was not really great. I purchased the $140 die cut kit from Mid America and was quite pleased with it.
I posted a few pictures on my website as I was working on the car. http://www.wb4eje.com/?p=808
Don't let the "die cut" thing fool you, it still takes a lot of cutting and trimming. But, the M.A. stuff is quite dense and has a foil thermo lining on the back side. I was well pleased with it and the car is now much quieter than it was before the carpet replacement.
Some tips:
Stock up on utility knife blades and change them frequently. Cutting carpet dulls them quickly.
Get a good pair of shears, heavy duty type. I got mine at a JoAnn's Fabric, and they are expensive, about $45 but worth every penny when it comes to cutting the backing!
There is a trick to getting the glue off the sides of the console....the space shuttle glue that I refer to on my Blog. Get hold of a small piece of it and pull and stretch it. When you stretch it, the glue will let go and come off, but you must keep your fingers close to the panel and not let the "string" of glue you are pulling get too long or it will break. You can't scrape it, chemicals won't take it off, it is some tough stuff. You just have to pull it off and it take for freaking ever.
Don't pull the old carpet out and throw it away. It can be very useful to use as a cutting template, especially around the speakers and other small things that protrude through the carpet.
Take your time. I also installed a new radio with the carpet. I figured a weekend for the radio and a couple of weekends for the carpet. Took me 2.5 months of weekends. Measure twice, cut once, and when you cut, cut it oversize and final trim. I messed up a couple of spots because I didn't do that. Take your time!
I also had to repair some cracks in the floor board. Make sure you check that out when you get the carpet out.
It was quite a job, but the results were well worth it. Looks like a different car now! (Smells better too!!)
Good luck.
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Bob - '94 Polo Green Coupe